Anti-Static and Conductive Foam

ESD Foam That Cushions and Protects Sensitive Electronics

Military Packaging supplies anti-static and conductive foam, the ESD foams that protect sensitive electronics from static discharge while cushioning them against shock. From dissipative foam that will not build a charge to conductive foam that grounds and shields, we cut each grade to your parts. Order ESD foam on its own or built into a complete packaging system we design around your electronics.

Built to MIL-STD & ASTM

Defense & Aerospace Trusted

Custom to Your Spec

Fast Quote Turnaround

What Is ESD Foam?

ESD foam is packaging foam engineered to protect electronics from electrostatic discharge while cushioning them. It comes in two families: anti-static, or dissipative, foam that will not build a charge as it is handled, and conductive foam that carries charge away and grounds the part.

We supply both, cut to your equipment. When a static charge could degrade or destroy a board, an integrated circuit, or a module, ESD foam protects it from the spark as well as the shock.

Built in the grade your part requires, our ESD foam handles static and cushioning together. When your electronics need protection you cannot leave to standard foam, this is the material.

Key Benefits

Every ESD foam we supply protects electronics from static while it cushions:

Foam Grades We Supply

We supply ESD foam in the grades your electronics call for:

Anti-Static vs Conductive Foam

The two families protect differently. Anti-static, or dissipative, foam is formulated so it will not generate a static charge as it rubs and handles, which keeps it from becoming a source of discharge. Conductive foam goes further, carrying charge across its surface at a low resistance so it grounds a part and provides a measure of shielding.

The choice comes down to the part. Dissipative foam suits general cushioning of static-sensitive electronics, while conductive foam suits components that must be grounded, such as integrated circuit leads pressed into the foam. We match the grade to your electronics and their ESD requirement.

Common Applications

ESD foam protects the static-sensitive hardware across a defense shipment:

Industries That Rely on ESD Foam

ESD foam protects the electronics these sectors ship and store every day:

How to Choose the Right ESD Foam

A few factors point you to the right ESD foam. Weigh these, or send us the part and we will recommend one:

Where ESD Foam Fits in Your Packaging

ESD foam is the protective interior around a sensitive electronic part. It cradles the component, cushions it against shock, and controls the static around it, all in one layer. The outer packaging builds outward from there.

Sourced as one system, the foam is matched to the part it protects and the case or box it fits, so a static-sensitive component rides cushioned and protected from the moment you pack it to the moment it is opened.

How ESD Foam Protects Electronics

The protection comes from how the foam handles charge. Dissipative foam is made so it does not generate a static charge as it is handled, removing the foam as a source of discharge. Conductive foam carries charge across its surface at a low resistance, so it grounds the part and equalizes the charge around it.

For grounded components, conductive foam does double duty: pressing an integrated circuit’s leads into the foam shorts them together, so a static charge cannot build a damaging voltage across the device. We match the foam to the way your part must be protected.

Cushioning and Static Protection Together

The advantage of ESD foam is that one material handles two threats. It cushions the part against the shock and vibration of transit, and it controls the static that could damage it in handling, so you do not have to layer separate solutions.

We cut the ESD foam into the same custom insert that holds the part, so shock and static protection come together in one fitted interior. Tell us the part and we will build the insert.

Talk to a Packaging Specialist

Matching foam to sensitive electronics is what we do. Our team helps buyers and packaging engineers choose between dissipative and conductive foam, size the insert, and meet the ESD and cushioning spec.

Send us the part, its sensitivity, and any spec callouts, and we will recommend the right ESD foam and quote it, so your electronics ship protected from the first unit.

Built Around Your Packaging Spec

Every program defines its ESD protection a little differently, and we build to yours. When your documentation names a foam type, a resistivity range, or an ESD requirement, we match it exactly. When the choice is open, we recommend the foam that fits the part and the threat.

That flexibility means your packaging satisfies the spec and protects the part in practice, with no gap between the two.

Part of a Complete Packaging System

ESD foam does its best work as part of a full system. We cut the foam to your part, seal it in a static-shielding bag where the electronics need it, add a desiccant where moisture is a concern, and enclose the pack in a box or crate rated for the journey. Sourced together, these layers protect the electronics from static, moisture, and shock alike.

Built for Mil-Spec ESD Protection

We supply ESD foam that meets the anti-static and cushioning requirements military programs call for, including the anti-static polyurethane foam under MIL-PRF-26514, and we build it into packaging that supports your ESD control program.

Where your drawing cites a foam type or an ESD requirement, we match it. Where it leaves a choice, we recommend the foam that best protects your electronics. Either way, you get ESD protection you can ship on.

How to Order ESD Foam

Tell us the electronics you need to protect, how sensitive they are, the fit you need, and any spec callouts, and we will recommend the right ESD foam.

We supply anti-static and conductive foam as sheets, planks, and cut inserts, on their own or as part of a complete packaging system, with availability and turnaround confirmed in your quote.

Why Choose Military Packaging

We match ESD foam to your electronics, cut it into fitted inserts, and pair it with the static-shielding bags and barriers that complete the protection.

That combination keeps electronics protected from static and shock, and ready to install after shipping and long storage.

Frequently Asked Questions

ESD foam is packaging foam that protects electronics from electrostatic discharge while cushioning them. It comes as anti-static (dissipative) foam that will not build a charge, and conductive foam that carries charge away and grounds the part.

Anti-static, or dissipative, foam is made so it will not generate a static charge as it is handled. Conductive foam carries charge across its surface at a low resistance, so it grounds the part and provides some shielding. We match the grade to the part.

Pressing an integrated circuit’s leads into conductive foam shorts them together, so a static charge cannot build a damaging voltage across the device. It grounds and protects the part during handling and storage.

Yes. ESD foam handles both threats in one material, cushioning the part against shock and vibration while controlling the static around it. We cut it into a fitted insert that does both.

Anti-static dissipative foam is commonly pink, and conductive foam is commonly black, though colors vary by grade and material. We confirm the grade by its performance, not just its color.

Yes. We supply ESD foam that meets the anti-static and cushioning requirements programs call for, including the anti-static polyurethane foam under MIL-PRF-26514. Send us your callout and we will confirm the grade.

Request a Quote for Anti-Static and Conductive Foam

Tell us the electronics you need to protect and how sensitive they are, and we will recommend the right ESD foam, then get you a quote.