Mil-Spec Bubble Wrap
(PPP-C-795)

Non-Corrosive Air-Cellular Cushioning Built to Federal Specification PPP-C-795

Military Packaging supplies mil-spec bubble wrap built to PPP-C-795, the federal specification for flexible closed-cell air-cellular cushioning. Its trapped air cells cushion parts against shock and vibration, while the heat-sealable, non-corrosive film protects sensitive metals and finishes that ordinary bubble wrap can harm. Order it on its own or built into a complete mil-spec packaging system we design around your equipment.

Built to MIL-STD & ASTM

Defense & Aerospace Trusted

Custom to Your Spec

Fast Quote Turnaround

What Is Mil-Spec Bubble Wrap?

Mil-spec bubble wrap is air-cellular cushioning material built to PPP-C-795, the federal specification for flexible closed-cell plastic film used in packaging. Rows of sealed air cells absorb shock and vibration, so a wrapped part rides cushioned through handling and transit.

What sets the mil-spec material apart is the film. PPP-C-795 calls for a closed-cell, heat-sealable, non-corrosive plastic film, so the wrap holds its air over long distribution cycles and stays safe against the metals and finishes it touches.

We supply bubble wrap that meets the specification in the barrier and cell sizes your program requires. That means cushioning you can wrap around a part with confidence, backed by a tested standard rather than a commercial roll off the shelf.

Key Benefits

Every roll of mil-spec bubble wrap we supply cushions parts and protects finishes:

What PPP-C-795 Specifies

The specification defines what makes a compliant air-cellular cushioning material:

Barrier and Non-Barrier Types

PPP-C-795 covers barrier and non-barrier cushioning. Non-barrier material provides straightforward cushioning for shorter cycles, while barrier-coated material adds a laminate that holds the air longer and resists moisture, which matters for long storage and demanding distribution. We help you match the type to your shipment. For a long cycle or a humid environment, the barrier material keeps its cushioning and adds moisture protection, and for simpler jobs the non-barrier material does the work. Tell us the cycle and conditions, and we will recommend the type.

Common Applications

Mil-spec bubble wrap cushions the parts across a defense shipment:

Industries That Rely on Mil-Spec Bubble Wrap

Mil-spec bubble wrap cushions the hardware these sectors ship and store every day:

How to Choose the Right Bubble Cushioning

A few factors point you to the right mil-spec bubble wrap. Weigh these, or send us the part and we will recommend one:

Where Bubble Wrap Fits in Your Packaging

Mil-spec bubble wrap is the cushioning layer between the part and the box. It wraps the component, fills the space around it, and absorbs the shock and vibration that would otherwise reach the hardware. The container carries the load from there.

Sourced as one system, the cushioning is matched to the part it protects and the box it fits, so a sensitive component rides wrapped and cushioned from the moment you pack it to the moment it is opened.

How Air-Cell Cushioning Protects Your Load

Protection comes from the air. Each sealed cell acts as a tiny cushion that compresses under impact and springs back, spreading the force over time and area instead of letting it hit the part all at once. Layered around a component, the cells absorb drops and vibration across the whole surface.

The closed-cell film keeps the air where it belongs. Because the cells hold their air over long cycles, the cushioning does not go flat halfway through storage, so the part stays protected for the full distribution cycle.

Non-Corrosive Cushioning for Sensitive Metals

Ordinary bubble wrap can carry residues or additives that corrode or stain bare metal and coated finishes over time. PPP-C-795 removes that risk by calling for a non-corrosive film, so the cushioning sits safely against sensitive surfaces. That makes mil-spec bubble wrap the right choice for machined metals, plated parts, and optics that a commercial roll could mar. When the finish matters, the non-corrosive material protects the surface as well as it cushions the part.

Anti-Static Bubble Wrap for Electronics

Static discharge is a hidden threat to electronics, and ordinary bubble wrap can generate a charge as it is handled. We supply anti-static bubble wrap that dissipates static safely instead, so a board or module is protected from the spark as well as the shock.

For static-sensitive parts, the anti-static cushioning wraps the component the same way, adding shock protection without the static risk. Tell us the part and we will supply the anti-static material to protect it.

Talk to a Packaging Specialist

Matching cushioning to a part is what we do. Our team helps buyers and packaging engineers choose the bubble type, cell size, and barrier, and meet the cushioning spec that governs the shipment.

Send us the part, its fragility, and any spec callouts, and we will recommend the right mil-spec bubble wrap and quote it, so your hardware ships cushioned and compliant from the first unit.

Built Around Your Packaging Spec

Every program defines its cushioning a little differently, and we build to yours. When your documentation names a PPP-C-795 type, a cell size, or a cushioning method, we match it exactly. When the choice is open, we recommend the material that fits the part and the conditions.

That flexibility means your packaging satisfies the spec and protects the part in practice, with no gap between the two.

Part of a Complete Packaging System

Mil-spec bubble wrap does its best work as part of a full system. We wrap the part in cushioning, seal it in a barrier bag with a desiccant where moisture is a concern, add foam or blocking where the load needs it, and enclose the pack in a box or crate rated for the journey. Sourced together, every layer protects the part from the surface out.

Built for Mil-Spec Cushioning

We supply bubble wrap that meets PPP-C-795 for the cushioning material, and we build it into packaging that satisfies your spec. Where your drawing cites the specification or a cushioning method under MIL-STD-2073, we match it. Where the drawing leaves a choice, we recommend the type and cell size that best protect your part. Either way, you get cushioning you can ship on.

How to Order Mil-Spec Bubble Wrap

Tell us what you are protecting, its fragility, the distribution cycle, and any spec callouts, and we will recommend the right type, cell size, and quantity.

We supply mil-spec bubble wrap on its own or as part of a complete packaging system, with availability and turnaround confirmed in your quote.

Why Choose Military Packaging

We supply bubble wrap that cushions the part and protects the finish, built to PPP-C-795, and we know how to match it to the boxes and bags it fits in a compliant system.

That combination keeps hardware cushioned, finishes safe, and electronics protected after handling, shipping, and long storage.

Frequently Asked Questions

Mil-spec bubble wrap is air-cellular cushioning built to PPP-C-795, the federal specification for flexible closed-cell plastic film. Its sealed air cells absorb shock and vibration, and the non-corrosive, heat-sealable film protects sensitive metals and finishes.

PPP-C-795 is the federal specification for cushioning material made of flexible closed-cell plastic film for packaging. It requires a heat-sealable, non-corrosive material that holds its air over long distribution cycles, in barrier and non-barrier types.

Regular bubble wrap can carry residues that corrode metal and may not hold its air over long storage. PPP-C-795 material is non-corrosive and built to retain its cushioning through long distribution cycles, which is why defense programs specify it.

Yes. PPP-C-795 calls for a non-corrosive film, so the cushioning sits safely against bare metals, plated parts, and coated finishes without staining or corroding them, even over long storage.

Yes. We supply anti-static bubble wrap that dissipates static safely, protecting boards and modules from static discharge as well as shock. We match the anti-static material to your electronics.

Yes. We supply bubble wrap built to PPP-C-795 and the cushioning methods under MIL-STD-2073, so it satisfies the cushioning requirements defense programs call out. Send us your callout and we will confirm the type and cell size.

Request a Quote for Mil-Spec Bubble Wrap (PPP-C-795)

Tell us what you are protecting and how it ships, and we will recommend the right mil-spec bubble wrap, then get you a quote.